Rachanashakti Fabtech Private Limited

A Sodium Silicate Digester is a specialized industrial vessel designed for the production of sodium silicate solutions by melting sodium silicate glass in a controlled environment under high temperature and pressure. These digesters are critical in industries like detergent manufacturing, textile processing, paper production, and construction.

Key Features

1. Robust Construction:

   • Made from high-grade materials such as stainless steel or carbon steel with chemical-resistant linings to withstand corrosive environments.
   • Designed to handle high temperatures (up to 180°C or more) and pressures (typically 5-10 bar).

2. Heating Mechanism:

   • Equipped with either direct or indirect steam heating systems to ensure uniform temperature distribution.
   • Optional electric heating elements or external heat exchangers can also be integrated.

3. Mixing System:

   • Fitted with high-performance agitators or stirrers to facilitate uniform mixing of the raw materials and heat transfer.

4. Pressure Sealing:

   • Designed with advanced sealing mechanisms to maintain high-pressure conditions and prevent leakage during operation.

5. Control Systems:

   • Equipped with automated control panels for precise monitoring of temperature, pressure, and reaction time.
   • Integrated safety mechanisms, such as pressure release valves and temperature sensors, to prevent accidents.

6. Capacity:

   • Available in a range of capacities, typically from 1,000 liters to 30,000 liters or customized as per client requirements.

Working Principle

1. Loading: Sodium silicate glass and water are loaded into the digester.
2. Heating: The mixture is heated to a high temperature using steam or electric heaters.
3. Chemical Reaction: Under heat and pressure, the sodium silicate glass dissolves in water, forming a liquid sodium silicate solution.
4. Agitation: Continuous stirring ensures complete dissolution and prevents settling of undissolved materials.
5. Discharge: The prepared solution is filtered and discharged for further use in various applications.

Applications

• Detergents: Used as a binding and cleaning agent.
• Paper and Pulp: Acts as a coating and deinking agent.
• Construction: Used in concrete waterproofing and fireproofing.
• Textile: Acts as a stabilizer in dyeing and bleaching processes.

Advantages

• Efficient production with minimal material wastage.
• High durability and corrosion resistance.
• Enhanced safety features for secure operation.
• Fully customizable to meet specific industrial requirements.

Sodium silicate autoclaves are vessels used in chemical laboratories and industrial settings for various processes that involve the use of sodium silicate under high pressure and elevated temperatures. Autoclaves are containers designed to subject substances to high-pressure conditions and elevated temperatures, allowing for chemical reactions, sterilization, or material processing.
hese autoclaves are specifically used for conducting reactions involving sodium silicate, which is a compound formed by the combination of sodium oxide and silica.

A Sodium Silicate Digester is a specialized industrial vessel designed for the production of sodium silicate solutions by melting sodium silicate glass in a controlled environment under high temperature and pressure. These digesters are critical in industries like detergent manufacturing, textile processing, paper production, and construction.

Key Features

1. Robust Construction:

   • Made from high-grade materials such as stainless steel or carbon steel with chemical-resistant linings to withstand corrosive environments.
   • Designed to handle high temperatures (up to 180°C or more) and pressures (typically 5-10 bar).

2. Heating Mechanism:

   • Equipped with either direct or indirect steam heating systems to ensure uniform temperature distribution.
   • Optional electric heating elements or external heat exchangers can also be integrated.

3. Mixing System:

   • Fitted with high-performance agitators or stirrers to facilitate uniform mixing of the raw materials and heat transfer.

4. Pressure Sealing:

   • Designed with advanced sealing mechanisms to maintain high-pressure conditions and prevent leakage during operation.

5. Control Systems:

   • Equipped with automated control panels for precise monitoring of temperature, pressure, and reaction time.
   • Integrated safety mechanisms, such as pressure release valves and temperature sensors, to prevent accidents.

6. Capacity:

   • Available in a range of capacities, typically from 1,000 liters to 30,000 liters or customized as per client requirements.

Working Principle

1. Loading: Sodium silicate glass and water are loaded into the digester.
2. Heating: The mixture is heated to a high temperature using steam or electric heaters.
3. Chemical Reaction: Under heat and pressure, the sodium silicate glass dissolves in water, forming a liquid sodium silicate solution.
4. Agitation: Continuous stirring ensures complete dissolution and prevents settling of undissolved materials.
5. Discharge: The prepared solution is filtered and discharged for further use in various applications.

Applications

• Detergents: Used as a binding and cleaning agent.
• Paper and Pulp: Acts as a coating and deinking agent.
• Construction: Used in concrete waterproofing and fireproofing.
• Textile: Acts as a stabilizer in dyeing and bleaching processes.

Advantages

• Efficient production with minimal material wastage.
• High durability and corrosion resistance.
• Enhanced safety features for secure operation.
• Fully customizable to meet specific industrial requirements.

Reactor, which is in RFPL’s main field of activity, is the general name of equipment used in the chemical, pharmaceutical and food industries and providing an ideal environment for chemical reaction processes. It is generally the main equipment of the processes.

Ss 316L quality stainless steel is mainly used in these systems, which are produced in large capacities, can operate under high pressure or vacuum, and where heating/cooling, mixing processes can be performed separately or all together. According to customer preferences and needs, they are also manufactured from carbon steel, Ss 304L quality stainless steel, Hastelloy stainless steel and Duplex steel materials.

As RFPL Machinery and Engineering; Reactor, some of the industrial reactor types in which numerous reactors are used, which we have designed, manufactured, documented, and commissioned;

• Batch reactors
• Semi-batch reactors
• Continuous reactors
• Homogeneous reactors
• Heterogeneous reactors
• Plug Flow Reactor (P.F.R)
• Sodium silicate plant reactor
• Polyester Reactor
• Polyurethane Reactor
• Resin Reactor
• Alkyd Reactor

RFPL Making strives to provide 100% solutions to the needs and demands of its customers with its nearly 20 years of experience and knowledge in Reactor - Manufacturing Reactor Design and Manufacturing.

Some of the points to be considered in the design and manufacture of the Manufacturing Reactor are as follows.

Reactor Body and Accessories Material Quality (Stainless Ss316/Ss304 Quality Blender, Carbon Steel Blender)

• Carbon Steel SA516 Gr60/70 Reactor Mixer Manufacturing
• IS2062 Reactor Mixer Manufacturing
• Stainless Ss316 Quality Reactor Mixer Manufacturing
• Stainless Ss304 Quality Reactor Mixer Manufacturing
• Stainless Monel Quality Reactor Mixer Manufacturing
• Stainless Hastelloy Quality Reactor Mixer Manufacturing
• Stirrer Reactor Static and chemical resistance compatibility
• Reactor Working Pressure (Pressure values, Working Condition under Vacuum)
• Reactor Operating Temperature
• Reactor Stirrer Speed (High Speed Stirrer: 900-3000 rpm, Low Speed 10-120 rpm)
• Reactor Stirrer Motor Power
• Reactor Mixer Types can be classified as follows.
• Blade mixer (radial flow)
• Propeller mixer (axial flow)
• Turbine mixer (radial flow)
• Fixed mixer (radial flow)
• Universal mixer (dynamic radial flow)
• Reactor Design Standards

Reactor Prices; It varies according to the needs and capacities of the facility. It should not be forgotten that the priority in these requirements is the correct reactor and equipment selection and design.

• Design and Manufacturing in accordance with User Demands and International Standards
• Selecting Materials and Workmanship Suitable for Terms of Use
• Completely Certified Material Use
• High Quality and Longevity Guarantee
• Jacket or Heating / Cooling Coils
• Thermal Insulation with Insulation
• Mechanical or Soft Seal Suitable for the System
• Complete Use and Maintenance Documentation
• Mixer Speed Control
• PLC Management Panel
• Precision Weighing System
• Mixing Wing and Breakwater, Suitable for Product Characteristics
• High Pressure and Vacuum Resistant Manufacturing
• Ex-proof / IP Engine
• Polishing and Painting Processes Suitable for Material Quality

Our Reactor Process we follow:

• Product Design
• Quality Assurance Plane
• Material test report
• WPS, PQR, WPQ
• Dye penetrant test (DP), Ultrasonic test, Radiography test
• Hydro Test, Pneumatic test, Bubble test
• Inspection

Reactor, which is in RFPL’s main field of activity, is the general name of equipment used in the chemical, pharmaceutical and food industries and providing an ideal environment for chemical reaction processes. It is generally the main equipment of the processes.

Ss 316L quality stainless steel is mainly used in these systems, which are produced in large capacities, can operate under high pressure or vacuum, and where heating/cooling, mixing processes can be performed separately or all together. According to customer preferences and needs, they are also manufactured from carbon steel, Ss 304L quality stainless steel, Hastelloy stainless steel and Duplex steel materials.

As RFPL Machinery and Engineering; Reactor, some of the industrial reactor types in which numerous reactors are used, which we have designed, manufactured, documented, and commissioned;

• Batch reactors
• Semi-batch reactors
• Continuous reactors
• Homogeneous reactors
• Heterogeneous reactors
• Plug Flow Reactor (P.F.R)
• Sodium silicate plant reactor
• Polyester Reactor
• Polyurethane Reactor
• Resin Reactor
• Alkyd Reactor

RFPL Making strives to provide 100% solutions to the needs and demands of its customers with its nearly 20 years of experience and knowledge in Reactor - Manufacturing Reactor Design and Manufacturing.

Some of the points to be considered in the design and manufacture of the Manufacturing Reactor are as follows.

Reactor Body and Accessories Material Quality (Stainless Ss316/Ss304 Quality Blender, Carbon Steel Blender)

• Carbon Steel SA516 Gr60/70 Reactor Mixer Manufacturing
• IS2062 Reactor Mixer Manufacturing
• Stainless Ss316 Quality Reactor Mixer Manufacturing
• Stainless Ss304 Quality Reactor Mixer Manufacturing
• Stainless Monel Quality Reactor Mixer Manufacturing
• Stainless Hastelloy Quality Reactor Mixer Manufacturing
• Stirrer Reactor Static and chemical resistance compatibility
• Reactor Working Pressure (Pressure values, Working Condition under Vacuum)
• Reactor Operating Temperature
• Reactor Stirrer Speed (High Speed Stirrer: 900-3000 rpm, Low Speed 10-120 rpm)
• Reactor Stirrer Motor Power
• Reactor Mixer Types can be classified as follows.
• Blade mixer (radial flow)
• Propeller mixer (axial flow)
• Turbine mixer (radial flow)
• Fixed mixer (radial flow)
• Universal mixer (dynamic radial flow)
• Reactor Design Standards

Reactor Prices; It varies according to the needs and capacities of the facility. It should not be forgotten that the priority in these requirements is the correct reactor and equipment selection and design.

• Design and Manufacturing in accordance with User Demands and International Standards
• Selecting Materials and Workmanship Suitable for Terms of Use
• Completely Certified Material Use
• High Quality and Longevity Guarantee
• Jacket or Heating / Cooling Coils
• Thermal Insulation with Insulation
• Mechanical or Soft Seal Suitable for the System
• Complete Use and Maintenance Documentation
• Mixer Speed Control
• PLC Management Panel
• Precision Weighing System
• Mixing Wing and Breakwater, Suitable for Product Characteristics
• High Pressure and Vacuum Resistant Manufacturing
• Ex-proof / IP Engine
• Polishing and Painting Processes Suitable for Material Quality

Our Reactor Process we follow:

• Product Design
• Quality Assurance Plane
• Material test report
• WPS, PQR, WPQ
• Dye penetrant test (DP), Ultrasonic test, Radiography test
• Hydro Test, Pneumatic test, Bubble test
• Inspection

Reactor, which is in RFPL’s main field of activity, is the general name of equipment used in the chemical, pharmaceutical and food industries and providing an ideal environment for chemical reaction processes. It is generally the main equipment of the processes.

Ss 316L quality stainless steel is mainly used in these systems, which are produced in large capacities, can operate under high pressure or vacuum, and where heating/cooling, mixing processes can be performed separately or all together. According to customer preferences and needs, they are also manufactured from carbon steel, Ss 304L quality stainless steel, Hastelloy stainless steel and Duplex steel materials.

As RFPL Machinery and Engineering; Reactor, some of the industrial reactor types in which numerous reactors are used, which we have designed, manufactured, documented, and commissioned;

• Batch reactors
• Semi-batch reactors
• Continuous reactors
• Homogeneous reactors
• Heterogeneous reactors
• Plug Flow Reactor (P.F.R)
• Sodium silicate plant reactor
• Polyester Reactor
• Polyurethane Reactor
• Resin Reactor
• Alkyd Reactor

RFPL Making strives to provide 100% solutions to the needs and demands of its customers with its nearly 20 years of experience and knowledge in Reactor - Manufacturing Reactor Design and Manufacturing.

Some of the points to be considered in the design and manufacture of the Manufacturing Reactor are as follows.

Reactor Body and Accessories Material Quality (Stainless Ss316/Ss304 Quality Blender, Carbon Steel Blender)

• Carbon Steel SA516 Gr60/70 Reactor Mixer Manufacturing
• IS2062 Reactor Mixer Manufacturing
• Stainless Ss316 Quality Reactor Mixer Manufacturing
• Stainless Ss304 Quality Reactor Mixer Manufacturing
• Stainless Monel Quality Reactor Mixer Manufacturing
• Stainless Hastelloy Quality Reactor Mixer Manufacturing
• Stirrer Reactor Static and chemical resistance compatibility
• Reactor Working Pressure (Pressure values, Working Condition under Vacuum)
• Reactor Operating Temperature
• Reactor Stirrer Speed (High Speed Stirrer: 900-3000 rpm, Low Speed 10-120 rpm)
• Reactor Stirrer Motor Power
• Reactor Mixer Types can be classified as follows.
• Blade mixer (radial flow)
• Propeller mixer (axial flow)
• Turbine mixer (radial flow)
• Fixed mixer (radial flow)
• Universal mixer (dynamic radial flow)
• Reactor Design Standards

Reactor Prices; It varies according to the needs and capacities of the facility. It should not be forgotten that the priority in these requirements is the correct reactor and equipment selection and design.

• Design and Manufacturing in accordance with User Demands and International Standards
• Selecting Materials and Workmanship Suitable for Terms of Use
• Completely Certified Material Use
• High Quality and Longevity Guarantee
• Jacket or Heating / Cooling Coils
• Thermal Insulation with Insulation
• Mechanical or Soft Seal Suitable for the System
• Complete Use and Maintenance Documentation
• Mixer Speed Control
• PLC Management Panel
• Precision Weighing System
• Mixing Wing and Breakwater, Suitable for Product Characteristics
• High Pressure and Vacuum Resistant Manufacturing
• Ex-proof / IP Engine
• Polishing and Painting Processes Suitable for Material Quality

Our Reactor Process we follow:

• Product Design
• Quality Assurance Plane
• Material test report
• WPS, PQR, WPQ
• Dye penetrant test (DP), Ultrasonic test, Radiography test
• Hydro Test, Pneumatic test, Bubble test
• Inspection