Shakti Engineering

Shakti Engineering's Innovative Chemical Reactor: Mastering Precision and Performance

 

At Shakti Engineering, we're proud to introduce our groundbreaking Chemical Reactor, designed to set new standards in the world of chemical synthesis and processing. Discover how our reactor can transform your operations with its unmatched precision and exceptional performance.

 

The Shakti Engineering Difference:

 

🌡️ Precise Temperature Control: Harness the power of precision with our state-of-the-art temperature control system, ensuring every reaction is executed with meticulous accuracy.

 

⏱️ Efficiency Redefined: Experience a quantum leap in efficiency as our reactor slashes reaction times and optimizes yields, reducing operational costs and boosting profitability.

 

🧪 Versatile Applications: From pharmaceuticals to petrochemicals, food processing to materials science, our Chemical Reactor adapts effortlessly to your industry's demands.

 

🌪️ Stirring Excellence: Benefit from superior stirring capabilities that guarantee thorough mixing and uniform heat distribution, critical for even the most intricate reactions.

 

📈 Scalability: Whether you're a research lab, pilot-scale facility, or large-scale production house, our reactor grows with you, accommodating your evolving needs.

 

Safety and Reliability at Shakti Engineering:

 

Safety is paramount in every aspect of our reactor's design. It incorporates cutting-edge safety features, offering peace of mind for your team and ensuring compliance with industry regulations.

 

Applications Without Boundaries:

 

Pharmaceuticals: Ideal for drug synthesis, API production, and pharmaceutical manufacturing.

Petrochemicals: Perfect for catalyst testing, petrochemical reactions, and oil refining.

Food Processing: Maintain consistent product quality in food manufacturing and flavor synthesis.

Materials Science: Unlock new material properties through precise control and experimentation.

Your Path to Excellence Begins Here:

 

With Shakti Engineering's Chemical Reactor, you're not just investing in a piece of equipment; you're investing in excellence, efficiency, and innovation. It's the key to a brighter, more productive future in chemical processing.

Reactor, which is in RFPL’s main field of activity, is the general name of equipment used in the chemical, pharmaceutical and food industries and providing an ideal environment for chemical reaction processes. It is generally the main equipment of the processes.

Ss 316L quality stainless steel is mainly used in these systems, which are produced in large capacities, can operate under high pressure or vacuum, and where heating/cooling, mixing processes can be performed separately or all together. According to customer preferences and needs, they are also manufactured from carbon steel, Ss 304L quality stainless steel, Hastelloy stainless steel and Duplex steel materials.

As RFPL Machinery and Engineering; Reactor, some of the industrial reactor types in which numerous reactors are used, which we have designed, manufactured, documented, and commissioned;

• Batch reactors
• Semi-batch reactors
• Continuous reactors
• Homogeneous reactors
• Heterogeneous reactors
• Plug Flow Reactor (P.F.R)
• Sodium silicate plant reactor
• Polyester Reactor
• Polyurethane Reactor
• Resin Reactor
• Alkyd Reactor

RFPL Making strives to provide 100% solutions to the needs and demands of its customers with its nearly 20 years of experience and knowledge in Reactor - Manufacturing Reactor Design and Manufacturing.

Some of the points to be considered in the design and manufacture of the Manufacturing Reactor are as follows.

Reactor Body and Accessories Material Quality (Stainless Ss316/Ss304 Quality Blender, Carbon Steel Blender)

• Carbon Steel SA516 Gr60/70 Reactor Mixer Manufacturing
• IS2062 Reactor Mixer Manufacturing
• Stainless Ss316 Quality Reactor Mixer Manufacturing
• Stainless Ss304 Quality Reactor Mixer Manufacturing
• Stainless Monel Quality Reactor Mixer Manufacturing
• Stainless Hastelloy Quality Reactor Mixer Manufacturing
• Stirrer Reactor Static and chemical resistance compatibility
• Reactor Working Pressure (Pressure values, Working Condition under Vacuum)
• Reactor Operating Temperature
• Reactor Stirrer Speed (High Speed Stirrer: 900-3000 rpm, Low Speed 10-120 rpm)
• Reactor Stirrer Motor Power
• Reactor Mixer Types can be classified as follows.
• Blade mixer (radial flow)
• Propeller mixer (axial flow)
• Turbine mixer (radial flow)
• Fixed mixer (radial flow)
• Universal mixer (dynamic radial flow)
• Reactor Design Standards

Reactor Prices; It varies according to the needs and capacities of the facility. It should not be forgotten that the priority in these requirements is the correct reactor and equipment selection and design.

• Design and Manufacturing in accordance with User Demands and International Standards
• Selecting Materials and Workmanship Suitable for Terms of Use
• Completely Certified Material Use
• High Quality and Longevity Guarantee
• Jacket or Heating / Cooling Coils
• Thermal Insulation with Insulation
• Mechanical or Soft Seal Suitable for the System
• Complete Use and Maintenance Documentation
• Mixer Speed Control
• PLC Management Panel
• Precision Weighing System
• Mixing Wing and Breakwater, Suitable for Product Characteristics
• High Pressure and Vacuum Resistant Manufacturing
• Ex-proof / IP Engine
• Polishing and Painting Processes Suitable for Material Quality

Our Reactor Process we follow:

• Product Design
• Quality Assurance Plane
• Material test report
• WPS, PQR, WPQ
• Dye penetrant test (DP), Ultrasonic test, Radiography test
• Hydro Test, Pneumatic test, Bubble test
• Inspection

Shakti Engineering is a well-established manufacturer of high-performance industrial process equipment, with specialization in designing and fabricating chemical reactors for a wide spectrum of industries. Engineered with precision and built to endure extreme operating conditions, Shakti’s reactors are tailored to deliver consistent results in batch and continuous processing environments. Their reactors are widely recognized for efficiency, durability, and superior engineering quality.

Overview

Reactors are essential vessels in which chemical reactions are carried out under controlled conditions of temperature, pressure, agitation, and residence time. Shakti Engineering manufactures reactors in Mild Steel (MS), Stainless Steel (SS304, SS316), and MSRL (Mild Steel Rubber Lined) configurations depending on the chemical compatibility and process requirements.

Each reactor is custom-designed to suit the specific reaction kinetics, material handling, and thermal transfer needs of the application. From simple batch reactors to jacketed, limpet coil, or pressure-rated reactors, Shakti Engineering provides complete solutions backed by years of fabrication expertise.

Key Features

• Material of Construction:
  MS, SS304, SS316, MSRL (Rubber Lined), or other alloys based on chemical compatibility

• Reactor Types:
  Batch Reactors, Continuous Reactors, Jacketed Reactors, Limpet Coil Reactors, Agitated Reactors

• Capacity Range:
  100 liters to 100,000 liters

• Design Pressure & Temperature:
  Atmospheric to 25 bar; up to 300°C (or as per client requirement)

• Agitator Options:
  Anchor, Turbine, Propeller, Helical, or customized impellers with mechanical seals

• Thermal Control:
  Jacketed or limpet coil design for efficient heating/cooling using steam, hot oil, or chilled water

Applications

Shakti Engineering’s reactors are widely used in:

• Chemical Processing Industries

• Pharmaceutical and Bulk Drug Manufacturing

• Petrochemicals and Oil Refining

• Resins, Paints, and Coatings

• Agrochemicals and Fertilizers

• Dyes, Pigments, and Ink Manufacturing

• Adhesives, Sealants, and Lubricants

Advantages

• Custom-Engineered: Each reactor is designed based on process parameters, ensuring high performance and product consistency

• Mechanical Strength: Rigid construction using high-quality steel ensures resistance to pressure, vacuum, and thermal shocks

• Thermal Efficiency: Optimized heating and cooling systems for precise temperature control

• Effective Mixing: Designed with appropriate agitation systems for homogeneous mixing and reaction completion

• Leak-Proof Design: Advanced sealing arrangements and precision-welded joints ensure safe and spill-free operations

• Easy Maintenance: Access ports, manholes, and drain valves allow hassle-free cleaning and maintenance

Customization Options

• Reactor body shape (cylindrical, dish-end, conical bottom, etc.)

• Agitator speed control (VFDs or gear motors)

• Baffle arrangement for improved turbulence

• Sight glass, sampling valves, and CIP systems

• Flameproof electrical fittings for hazardous areas

• PLC/SCADA integration for automated process control

• Insulation and cladding for energy efficiency

Reactor, which is in RFPL’s main field of activity, is the general name of equipment used in the chemical, pharmaceutical and food industries and providing an ideal environment for chemical reaction processes. It is generally the main equipment of the processes.

Ss 316L quality stainless steel is mainly used in these systems, which are produced in large capacities, can operate under high pressure or vacuum, and where heating/cooling, mixing processes can be performed separately or all together. According to customer preferences and needs, they are also manufactured from carbon steel, Ss 304L quality stainless steel, Hastelloy stainless steel and Duplex steel materials.

As RFPL Machinery and Engineering; Reactor, some of the industrial reactor types in which numerous reactors are used, which we have designed, manufactured, documented, and commissioned;

• Batch reactors
• Semi-batch reactors
• Continuous reactors
• Homogeneous reactors
• Heterogeneous reactors
• Plug Flow Reactor (P.F.R)
• Sodium silicate plant reactor
• Polyester Reactor
• Polyurethane Reactor
• Resin Reactor
• Alkyd Reactor

RFPL Making strives to provide 100% solutions to the needs and demands of its customers with its nearly 20 years of experience and knowledge in Reactor - Manufacturing Reactor Design and Manufacturing.

Some of the points to be considered in the design and manufacture of the Manufacturing Reactor are as follows.

Reactor Body and Accessories Material Quality (Stainless Ss316/Ss304 Quality Blender, Carbon Steel Blender)

• Carbon Steel SA516 Gr60/70 Reactor Mixer Manufacturing
• IS2062 Reactor Mixer Manufacturing
• Stainless Ss316 Quality Reactor Mixer Manufacturing
• Stainless Ss304 Quality Reactor Mixer Manufacturing
• Stainless Monel Quality Reactor Mixer Manufacturing
• Stainless Hastelloy Quality Reactor Mixer Manufacturing
• Stirrer Reactor Static and chemical resistance compatibility
• Reactor Working Pressure (Pressure values, Working Condition under Vacuum)
• Reactor Operating Temperature
• Reactor Stirrer Speed (High Speed Stirrer: 900-3000 rpm, Low Speed 10-120 rpm)
• Reactor Stirrer Motor Power
• Reactor Mixer Types can be classified as follows.
• Blade mixer (radial flow)
• Propeller mixer (axial flow)
• Turbine mixer (radial flow)
• Fixed mixer (radial flow)
• Universal mixer (dynamic radial flow)
• Reactor Design Standards

Reactor Prices; It varies according to the needs and capacities of the facility. It should not be forgotten that the priority in these requirements is the correct reactor and equipment selection and design.

• Design and Manufacturing in accordance with User Demands and International Standards
• Selecting Materials and Workmanship Suitable for Terms of Use
• Completely Certified Material Use
• High Quality and Longevity Guarantee
• Jacket or Heating / Cooling Coils
• Thermal Insulation with Insulation
• Mechanical or Soft Seal Suitable for the System
• Complete Use and Maintenance Documentation
• Mixer Speed Control
• PLC Management Panel
• Precision Weighing System
• Mixing Wing and Breakwater, Suitable for Product Characteristics
• High Pressure and Vacuum Resistant Manufacturing
• Ex-proof / IP Engine
• Polishing and Painting Processes Suitable for Material Quality

Our Reactor Process we follow:

• Product Design
• Quality Assurance Plane
• Material test report
• WPS, PQR, WPQ
• Dye penetrant test (DP), Ultrasonic test, Radiography test
• Hydro Test, Pneumatic test, Bubble test
• Inspection

Pressure, Vacuum and Containment Vessels With a long history of providing Vessels, Chambers, and Containment Storage to customers of various disciplines, RFPL is well versed in meeting customer specifications. Our Weld Shop and Machine Shop being in the same location helps to expedite the manufacturing process.

If you find that you are encountering cracked or damaged pressure vessels on your property, it’s time to consider repairing or replacing them. It is imperative that damages aren’t ignored on pressure vessels. Doing so could cause extensive damage to property and people. Do not wait.

At RFPL, we specialize in providing pressure Vessel for a wide range of industries. Our certified welders follow strict testing and inspection instructions, ensuring industry standards are met and exceeded. We also have years of experience providing repairs on damaged vessels, making us your one-stop-shop for pressure vessels. Whether you want new, repaired, or refurbished vessels, our expert team can handle the job.

Never leave the state of your pressure vessel to chance. At best, your process will lose efficiency and effectiveness. At worst, you will cause damage to your facility and your employees. Let our experienced team help you figure out the best solution for your needs.

Some Design Requirements RFPL regularly meets for our customers:

• Full Vacuum
• High Pressure
• High Temperature
• Manways and Easy-Openings
• Low Temperature
• Jacketed Vessels

 

Our Pressure Vessel Process we follow:

• Product Design
• Quality Assurance Plane
• Material test report
• WPS, PQR, WPQ
• Dye penetrant test (DP), Ultrasonic test, Radiography test
• Hydro Test, Pneumatic test, Bubble test
• Inspection

 

Our Pressure Vessel Application industries:

• Chemical Industries
• Pharmaceutical Plant
• Petrochemical refinery
• Food Plant
• Process Plant

Shakti Engineering is a well-established manufacturer of high-performance industrial process equipment, with specialization in designing and fabricating chemical reactors for a wide spectrum of industries. Engineered with precision and built to endure extreme operating conditions, Shakti’s reactors are tailored to deliver consistent results in batch and continuous processing environments. Their reactors are widely recognized for efficiency, durability, and superior engineering quality.

Overview

Reactors are essential vessels in which chemical reactions are carried out under controlled conditions of temperature, pressure, agitation, and residence time. Shakti Engineering manufactures reactors in Mild Steel (MS), Stainless Steel (SS304, SS316), and MSRL (Mild Steel Rubber Lined) configurations depending on the chemical compatibility and process requirements.

Each reactor is custom-designed to suit the specific reaction kinetics, material handling, and thermal transfer needs of the application. From simple batch reactors to jacketed, limpet coil, or pressure-rated reactors, Shakti Engineering provides complete solutions backed by years of fabrication expertise.

Key Features

• Material of Construction:
  MS, SS304, SS316, MSRL (Rubber Lined), or other alloys based on chemical compatibility

• Reactor Types:
  Batch Reactors, Continuous Reactors, Jacketed Reactors, Limpet Coil Reactors, Agitated Reactors

• Capacity Range:
  100 liters to 100,000 liters

• Design Pressure & Temperature:
  Atmospheric to 25 bar; up to 300°C (or as per client requirement)

• Agitator Options:
  Anchor, Turbine, Propeller, Helical, or customized impellers with mechanical seals

• Thermal Control:
  Jacketed or limpet coil design for efficient heating/cooling using steam, hot oil, or chilled water

Applications

Shakti Engineering’s reactors are widely used in:

• Chemical Processing Industries

• Pharmaceutical and Bulk Drug Manufacturing

• Petrochemicals and Oil Refining

• Resins, Paints, and Coatings

• Agrochemicals and Fertilizers

• Dyes, Pigments, and Ink Manufacturing

• Adhesives, Sealants, and Lubricants

Advantages

• Custom-Engineered: Each reactor is designed based on process parameters, ensuring high performance and product consistency

• Mechanical Strength: Rigid construction using high-quality steel ensures resistance to pressure, vacuum, and thermal shocks

• Thermal Efficiency: Optimized heating and cooling systems for precise temperature control

• Effective Mixing: Designed with appropriate agitation systems for homogeneous mixing and reaction completion

• Leak-Proof Design: Advanced sealing arrangements and precision-welded joints ensure safe and spill-free operations

• Easy Maintenance: Access ports, manholes, and drain valves allow hassle-free cleaning and maintenance

Customization Options

• Reactor body shape (cylindrical, dish-end, conical bottom, etc.)

• Agitator speed control (VFDs or gear motors)

• Baffle arrangement for improved turbulence

• Sight glass, sampling valves, and CIP systems

• Flameproof electrical fittings for hazardous areas

• PLC/SCADA integration for automated process control

• Insulation and cladding for energy efficiency

Reactor, which is in RFPL’s main field of activity, is the general name of equipment used in the chemical, pharmaceutical and food industries and providing an ideal environment for chemical reaction processes. It is generally the main equipment of the processes.

Ss 316L quality stainless steel is mainly used in these systems, which are produced in large capacities, can operate under high pressure or vacuum, and where heating/cooling, mixing processes can be performed separately or all together. According to customer preferences and needs, they are also manufactured from carbon steel, Ss 304L quality stainless steel, Hastelloy stainless steel and Duplex steel materials.

As RFPL Machinery and Engineering; Reactor, some of the industrial reactor types in which numerous reactors are used, which we have designed, manufactured, documented, and commissioned;

• Batch reactors
• Semi-batch reactors
• Continuous reactors
• Homogeneous reactors
• Heterogeneous reactors
• Plug Flow Reactor (P.F.R)
• Sodium silicate plant reactor
• Polyester Reactor
• Polyurethane Reactor
• Resin Reactor
• Alkyd Reactor

RFPL Making strives to provide 100% solutions to the needs and demands of its customers with its nearly 20 years of experience and knowledge in Reactor - Manufacturing Reactor Design and Manufacturing.

Some of the points to be considered in the design and manufacture of the Manufacturing Reactor are as follows.

Reactor Body and Accessories Material Quality (Stainless Ss316/Ss304 Quality Blender, Carbon Steel Blender)

• Carbon Steel SA516 Gr60/70 Reactor Mixer Manufacturing
• IS2062 Reactor Mixer Manufacturing
• Stainless Ss316 Quality Reactor Mixer Manufacturing
• Stainless Ss304 Quality Reactor Mixer Manufacturing
• Stainless Monel Quality Reactor Mixer Manufacturing
• Stainless Hastelloy Quality Reactor Mixer Manufacturing
• Stirrer Reactor Static and chemical resistance compatibility
• Reactor Working Pressure (Pressure values, Working Condition under Vacuum)
• Reactor Operating Temperature
• Reactor Stirrer Speed (High Speed Stirrer: 900-3000 rpm, Low Speed 10-120 rpm)
• Reactor Stirrer Motor Power
• Reactor Mixer Types can be classified as follows.
• Blade mixer (radial flow)
• Propeller mixer (axial flow)
• Turbine mixer (radial flow)
• Fixed mixer (radial flow)
• Universal mixer (dynamic radial flow)
• Reactor Design Standards

Reactor Prices; It varies according to the needs and capacities of the facility. It should not be forgotten that the priority in these requirements is the correct reactor and equipment selection and design.

• Design and Manufacturing in accordance with User Demands and International Standards
• Selecting Materials and Workmanship Suitable for Terms of Use
• Completely Certified Material Use
• High Quality and Longevity Guarantee
• Jacket or Heating / Cooling Coils
• Thermal Insulation with Insulation
• Mechanical or Soft Seal Suitable for the System
• Complete Use and Maintenance Documentation
• Mixer Speed Control
• PLC Management Panel
• Precision Weighing System
• Mixing Wing and Breakwater, Suitable for Product Characteristics
• High Pressure and Vacuum Resistant Manufacturing
• Ex-proof / IP Engine
• Polishing and Painting Processes Suitable for Material Quality

Our Reactor Process we follow:

• Product Design
• Quality Assurance Plane
• Material test report
• WPS, PQR, WPQ
• Dye penetrant test (DP), Ultrasonic test, Radiography test
• Hydro Test, Pneumatic test, Bubble test
• Inspection

Reactor, which is in RFPL’s main field of activity, is the general name of equipment used in the chemical, pharmaceutical and food industries and providing an ideal environment for chemical reaction processes. It is generally the main equipment of the processes.

Ss 316L quality stainless steel is mainly used in these systems, which are produced in large capacities, can operate under high pressure or vacuum, and where heating/cooling, mixing processes can be performed separately or all together. According to customer preferences and needs, they are also manufactured from carbon steel, Ss 304L quality stainless steel, Hastelloy stainless steel and Duplex steel materials.

As RFPL Machinery and Engineering; Reactor, some of the industrial reactor types in which numerous reactors are used, which we have designed, manufactured, documented, and commissioned;

• Batch reactors
• Semi-batch reactors
• Continuous reactors
• Homogeneous reactors
• Heterogeneous reactors
• Plug Flow Reactor (P.F.R)
• Sodium silicate plant reactor
• Polyester Reactor
• Polyurethane Reactor
• Resin Reactor
• Alkyd Reactor

RFPL Making strives to provide 100% solutions to the needs and demands of its customers with its nearly 20 years of experience and knowledge in Reactor - Manufacturing Reactor Design and Manufacturing.

Some of the points to be considered in the design and manufacture of the Manufacturing Reactor are as follows.

Reactor Body and Accessories Material Quality (Stainless Ss316/Ss304 Quality Blender, Carbon Steel Blender)

• Carbon Steel SA516 Gr60/70 Reactor Mixer Manufacturing
• IS2062 Reactor Mixer Manufacturing
• Stainless Ss316 Quality Reactor Mixer Manufacturing
• Stainless Ss304 Quality Reactor Mixer Manufacturing
• Stainless Monel Quality Reactor Mixer Manufacturing
• Stainless Hastelloy Quality Reactor Mixer Manufacturing
• Stirrer Reactor Static and chemical resistance compatibility
• Reactor Working Pressure (Pressure values, Working Condition under Vacuum)
• Reactor Operating Temperature
• Reactor Stirrer Speed (High Speed Stirrer: 900-3000 rpm, Low Speed 10-120 rpm)
• Reactor Stirrer Motor Power
• Reactor Mixer Types can be classified as follows.
• Blade mixer (radial flow)
• Propeller mixer (axial flow)
• Turbine mixer (radial flow)
• Fixed mixer (radial flow)
• Universal mixer (dynamic radial flow)
• Reactor Design Standards

Reactor Prices; It varies according to the needs and capacities of the facility. It should not be forgotten that the priority in these requirements is the correct reactor and equipment selection and design.

• Design and Manufacturing in accordance with User Demands and International Standards
• Selecting Materials and Workmanship Suitable for Terms of Use
• Completely Certified Material Use
• High Quality and Longevity Guarantee
• Jacket or Heating / Cooling Coils
• Thermal Insulation with Insulation
• Mechanical or Soft Seal Suitable for the System
• Complete Use and Maintenance Documentation
• Mixer Speed Control
• PLC Management Panel
• Precision Weighing System
• Mixing Wing and Breakwater, Suitable for Product Characteristics
• High Pressure and Vacuum Resistant Manufacturing
• Ex-proof / IP Engine
• Polishing and Painting Processes Suitable for Material Quality

Our Reactor Process we follow:

• Product Design
• Quality Assurance Plane
• Material test report
• WPS, PQR, WPQ
• Dye penetrant test (DP), Ultrasonic test, Radiography test
• Hydro Test, Pneumatic test, Bubble test
• Inspection

Shakti Engineering is a leading manufacturer of high-performance Limpeted Chemical Reactors, engineered for precision-controlled chemical reactions in various industrial applications. Built with superior-grade materials and advanced fabrication techniques, these reactors are ideal for processes that require efficient thermal control, such as polymerization, hydrogenation, distillation, crystallization, and more.

Designed to handle aggressive chemicals, high pressures, and extreme temperatures, Shakti's Limpeted Reactors come equipped with external heating/cooling coils (limpet coils) that facilitate uniform temperature regulation across the vessel surface. These reactors are widely used in chemical, pharmaceutical, petrochemical, dyes, paints, resins, and agrochemical industries.

Overview

The Limpeted Chemical Reactors from Shakti Engineering are designed to handle both exothermic and endothermic reactions. The robust limpet coil design—integrated on the vessel’s external shell—ensures efficient heat transfer using steam, hot oil, chilled water, or brine. This design offers enhanced process control without contaminating the contents, unlike internal coils.

Available in various capacities and configurations, Shakti reactors are manufactured in Mild Steel (MS), Stainless Steel (SS304/SS316), MSGL, or Alloy Steel based on application requirements. The vessels can be agitated and rated for vacuum or pressure as per process demands.

Technical Specifications

• Material of Construction:
  SS304 / SS316 / SS316L / MS / MSGL / Hastelloy (as per requirement)

• Capacity Range:
  From 100 liters to 50,000 liters and above

• Design Pressure & Temperature:
  Pressure: Vacuum to 25 bar
  Temperature: -20°C to 300°C (based on material and service)

• Heating/Cooling Medium:
  Steam, hot oil, thermic fluid, chilled water, brine, etc.

• Agitator Options:
  Anchor, propeller, turbine, paddle, magnetic type
  With or without mechanical seal, gearbox, VFD, or flameproof motor

Features of Limpet Coil

• Type: Half-pipe or full pipe coil welded on the external shell

• Design Pressure: Up to 6–10 bar depending on application

• Zones: Single or multiple zones for differential temperature control

• Service: Steam for heating or chilled water/brine for cooling

• Advantage: No contamination of product due to external coil design

Applications

• Chemical Reactions (synthesis, formulation, nitration)

• Pharma APIs & Bulk Drugs

• Dye & Pigment Manufacturing

• Resin, Paint & Adhesive Processing

• Agrochemicals & Pesticides

• Distillation, Reflux, & Evaporation Units

Optional Attachments & Customization

• Limpet on shell, bottom dish, or both

• Baffle plates for better mixing flow

• Jacketed body + limpet combination for dual heating zones

• Thermowell with temperature sensors and level indicators

• Reflux condenser, receivers, and reflux divider

• Load cells for batch weighing

• PLC/HMI automation and SCADA integration

• Sight glass, sampling valve, manhole with hinged cover

• Flameproof control panel and motor for hazardous zones

Shakti Engineering is a trusted name in the field of industrial process equipment manufacturing. With years of expertise in custom fabrication, they specialize in the design and manufacturing of MS (Mild Steel) Jacketed Vessels, engineered to meet the needs of a wide range of industrial applications.

Overview

MS Jacketed Vessels are robust containers primarily used for mixing, processing, or storing materials while maintaining a controlled temperature inside the vessel. The external jacket serves as a thermal insulator and provides a medium for the circulation of fluids such as steam, hot oil, or cooling liquids. These vessels are particularly suitable for operations that demand precise thermal regulation.

Shakti Engineering fabricates these vessels using high-quality mild steel plates and pipes, ensuring long service life, durability, and resistance to mechanical stress. The vessels can be customized in various capacities, designs, and pressure ratings to suit different industrial requirements.

Key Features

• Material: High-grade Mild Steel (IS 2062 or equivalent)

• Design Standards: ASME, IS, or customized to client specifications

• Jacket Type: Dimpled, limpet coil, or conventional jacket

• Capacity Range: From 100 liters to 50,000 liters and more

• Pressure Ratings: Atmospheric to high-pressure vessels (upto 25 bar or customized)

• Finish: Internal and external surface treatment with suitable paint or coating to resist corrosion

Applications

Shakti’s MS Jacketed Vessels are widely used across industries such as:

• Chemical Processing

• Pharmaceuticals

• Petrochemicals

• Agrochemicals

• Dyes and Pigments

• Food and Beverage

• Textiles

• Adhesives and Resin Manufacturing

Advantages

• Thermal Efficiency: Even and efficient heat transfer through the jacketed design

• Mechanical Strength: Mild steel construction provides robustness against wear and pressure

• Cost-Effective: More economical than stainless steel for certain applications where corrosion resistance is not critical

• Custom Fabrication: Fully tailored to meet specific process requirements, with options for agitators, insulation, baffles, and manholes

• Easy Maintenance: Simplified design for cleaning and regular inspection

Customization Options

• Type of jacket (limpet coil, half-pipe, full shell)

• Type of insulation (glass wool, rock wool, PU foam)

• External cladding (aluminum, stainless steel)

• Heating/cooling medium inlet-outlet arrangements

• Provision for mixers, agitators, or mechanical seals

• Mounting options (leg-supported, skirt-supported, saddle-mounted)

Quality and Testing

Every MS Jacketed Vessel manufactured at Shakti Engineering undergoes stringent quality checks and testing, including:

• Hydrostatic pressure testing

• Weld joint radiography (on request)

• Material certification and traceability

• Surface inspection and dimensional verification